Work / ERP
ERP

One ERP for the workshop, the warehouse and three showrooms.

Moved a made-to-order furniture maker from paper job cards and four disconnected spreadsheets to one ERP, customised for how furniture is actually made.

Client
Arkan Furniture
Industry
Furniture manufacturing
Location
Damietta, with three showrooms in Cairo
Size
180 people, two workshops
Timeline
14 weeks, one module at a time
Team
4 engineers
3 daysto close the monthdown from 12
2mid-order stock-outs a monthdown from 14
90%of delivery dates metup from 64%
01 / The problem

What we were handed.

Every piece is made to measure. Showrooms took orders on paper, the workshop tracked jobs on job cards, and stock lived in a spreadsheet the storekeeper updated on Thursdays.

Wood and fabric ran out halfway through orders. Showrooms promised delivery dates the workshop couldn’t see. Closing the month took the accountant twelve days.

02 / What we built

Six pieces, one system.

  1. 01

    An ERP configured for made-to-order

    Selling, Stock, Manufacturing, Buying, Accounting and HR, set up around their products and workflow.

  2. 02

    Showroom order form

    A customer’s measurements and fabric choice become a bill of materials and a work order automatically.

  3. 03

    Workshop tablets

    Each job moves through cutting, assembly, upholstery and finishing. The showroom sees the stage live.

  4. 04

    Reorder points

    Wood, foam and fabric are reordered based on each supplier’s lead time, before they run out.

  5. 05

    Piece-rate payroll

    Craftsmen are paid from completed job stages, calculated by the system instead of a notebook.

  6. 06

    Data migration

    Four years of customers, items and opening balances, checked and moved in.

03 / How it runs

From start to finish.

Showroom orderBill of materialsWork orderCuttingAssemblyUpholsteryDelivery
Built with
ERPCustom modulesPostgreSQLShop-floor tabletsManaged hosting
In their words
“The showroom finally knows what the workshop knows. We promise dates we can keep.”
Operations manager, Arkan Furniture
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A 30-minute call. We’ll ask how your company works today, tell you honestly what you need, and send a written plan with a date.

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